Space Alloys USA

Indiana, USA · Est. 2025

The Strongest Metals in Space.

Cold Worked Nitronic 60 · Nickel Alloys · Cobalt Alloys

Space Alloys USA manufactures precision cold worked round bar in the highest-strength austenitic alloys available. Supplied to aerospace, defense, medical, and energy sectors where failure is not an option.

0.5″–5″
Round Bar Diameter Range
60%
Max Cold Work Reduction
4×
Strength vs Annealed
1800°F
Oxidation Resistance

Where Other
Companies Stop,
We Start.

Nitronic 60 is one of the most demanding alloys on the planet to cold work. We bought machines specifically to handle it.

Unlike steel, austenitic alloys cannot be heat treated for strength. Cold working is the only path to extreme mechanical properties — and the recipe is highly proprietary. Each diameter, each reduction level, requires its own precisely tuned process.

Our cold working process mechanically deforms the austenitic grain crystal structure, tangling the slip planes and dramatically increasing strength and hardness — while preserving corrosion resistance, non-magnetic character, and cryogenic toughness.

Why it can't be replicated easily: The IP is in the recipe. Achieving a certified strength level requires knowing the exact starting diameter and the precise degree of reduction. Every variable matters. Our team has built that knowledge from the ground up.

⚙️
Galling Resistance
Silicon additions reduce the coefficient of friction. Ideal for metal-to-metal contact without lubrication.
🧲
Non-Magnetic
Austenitic structure is fully non-magnetic — critical for MRI equipment, avionics, and satellite hardware.
❄️
Cryogenic Rated
Keeps its toughness at cryogenic temperatures. High-strength Nitronic 60 is used in cryogenic and deep-space hardware.
🔥
High-Temp Stable
Oxidation resistant to 1,800°F. Deployed in jet engine exhaust systems and hot structural components.
🛡️
Corrosion Resistant
A chromium-oxide passive layer provides stainless protection in corrosive fluid, marine, and chemical environments.
💪
Extreme Strength
Cold working delivers up to 4× the strength of annealed bar. Certified to real mechanical property levels — not estimates.

Product Line

Alloys Built for Extreme Conditions

Nitronic 60
Austenitic Stainless Steel · UNS S21800

Our flagship alloy. The highest-performance galling-resistant stainless available. Nitrogen and manganese additions produce interstitial strengthening even in the annealed state — and cold working pushes it dramatically beyond the austenitic properties while maintaining the austenitic structure. Available in annealed stock for immediate delivery or cold worked to specification.

  • Available diameters 0.5″ – 5″
  • Cold work levels 10% – 60% CW
  • Supply form Annealed & High Strength
  • Delivery Stock or Mill Heat (10k–30k lb)
⬇ Download Nitronic 60 Data Sheet
Inconel
Nickel Superalloy · Various Grades

Nickel superalloys like Inconel 625 and 718 are the standard for extreme heat and pressure applications in jet engines, turbines, and deep-well drilling. Space Alloys USA supplies these materials in cold worked round bar form, increasing tensile strength beyond what mill annealed properties can achieve.

  • Key grades 625, 718, 625+
  • Temperature range To 2,000°F
  • Supply form Annealed & Cold Worked
  • Applications Aerospace, Energy, Oil & Gas
L-605
Cobalt Superalloy · UNS R30605

Cobalt alloy L-605 delivers outstanding wear resistance and strength at elevated temperatures, making it ideal for surgical implants, heart valves, and high-cycle aerospace components. Cold working further increases its already impressive mechanical properties — without sacrificing its critical biocompatibility.

  • Key property Extreme wear resistance
  • Use cases Medical, Aerospace, Defense
  • Supply form Annealed & Cold Worked
  • Bio rating Biocompatible grades available
⬇ Download L-605 Data Sheet
MP35N
Cobalt Superalloy · UNS R30035

MP35N is a multiphase cobalt-nickel-chromium-molybdenum alloy offering an exceptional combination of ultra-high strength, outstanding corrosion resistance, and excellent ductility. Cold working is the primary strengthening mechanism — each reduction level dramatically increases tensile and yield strength while preserving toughness. It is one of the few alloys that can achieve strength levels exceeding 300 ksi without sacrificing corrosion performance.

  • Key property Ultra-high strength + corrosion resistance
  • Use cases Medical, Aerospace, Defense, Oil & Gas
  • Supply form Annealed & Cold Worked
  • Notable spec 300+ ksi tensile achievable via CW
⬇ Download MP35N Data Sheet

Manufacturing Process

Strength by Cold Reduction

Cold working is the mechanical reduction of a bar's cross-sectional area — forcing the metal through precision tooling without heating it. The austenitic grain structure deforms, tangling its slip planes and making atomic movement progressively harder. The result is a dramatic increase in tensile and yield strength that no heat treatment can replicate in these alloys. We certify material to actual mechanical properties, so engineers can design to real numbers — not conservative guesses.

Cold Worked High Strength Nitronic 60 — Mechanical Property Specifications
Strength Spec. Ultimate Tensile Strength
Min. Ksi (MPa)
0.2% OS Yield Strength
Min. Ksi (MPa)
Elongation 4×D
Min. %
Reduction of Area
Min. %
Level 6 230 (1585) 200 (1379) 10 45
Level 5 200 (1379) 180 (1241) 10 45
Level 4 180 (1241) 145 (999) 12 45
Level 3 160 (1103) 130 (896) 15 45
Level 2 135 (930) 105 (724) 20 50
Level 1 110 (758) 90 (620) 35 55
01
Incoming Stock
Mill-sourced annealed round bar. Verified by positive material identification (XRF diffraction gun) before entering production.
02
Cold Forging
GFM Radial Forge or Fenn Rotary Forge reduces the diameter by the target reduction-of-area percentage per the strength level recipe.
03
Straightening
Medart straightener corrects any bow introduced during forging, ensuring flatness within customer-specified tolerances.
04
Centerless Grind
Final diameter is ground to tight tolerance, producing a clean, consistent surface finish ready for machining.
05
Cut to Length & Certify
Bar is cut to customer length. Certified mill test reports with actual tensile, yield, hardness, and elongation values provided per heat.

Served Industries

Trusted Where Performance is Non-Negotiable

01
Aerospace & Defense
Flight Critical & Space Hardware

High-strength Nitronic 60 is already in service on flight and space hardware where galling, corrosion, and temperature come together.

  • F-35 Lightning II flight-control bearings
  • PAC-3 fastener applications (Level 5, 0.5″ bar)
  • ISS docking pins and Mars rover drivetrain parts
  • Satellite components and Restore-L robotic spacecraft
  • High-temperature structural parts
02
Energy & Industrial
Pumps, Valves & Power Infrastructure

Annealed Nitronic 60 is specified by the U.S. Army Corps of Engineers for waterway applications and approved by the USDA for food processing equipment. Its wear and corrosion resistance make it indispensable in demanding flow environments.

  • Hydroelectric lock and dam wear components
  • Nuclear fuel handling wear rails and valve trim
  • Pump shafts, wear rings, and high-pressure valve stems
  • USDA-approved food processing equipment
  • DOT Interstate bridge pins
03
Medical Devices
Implants, Instruments & Imaging

Non-magnetic, biocompatible, and exceptionally strong — HS Nitronic 60 and cobalt alloys are ideal for the medical device industry where MRI compatibility, longevity, and strength intersect.

  • Surgical instruments and prosthetic pins
  • MRI-compatible structural components (non-magnetic)
  • Cobalt L-605 implant and cardiovascular applications
  • High-cycle fatigue components in medical robotics
04
General Engineering
Fasteners, Pins & Wear Parts

Any application requiring high strength in unlubricated metal-to-metal contact is a candidate for Nitronic 60. It also serves as a safe, high-performance replacement for hazardous beryllium copper in wear applications.

  • High-strength fasteners in corrosive environments
  • Pins and bushings in dry-running contact
  • Beryllium copper replacement (no toxic dust hazard)
  • Chain drive pins, cam rollers, and wear inserts
$900BGolden Dome Initiative
Domestic demand for high-strength, corrosion-resistant alloys is accelerating. The Golden Dome missile defense program and a $9.8 billion Lockheed Martin PAC-3 contract in 2025 both require domestically sourced, certified high-strength materials. Space Alloys USA is positioned to be the premier domestic supply chain for cold worked Nitronic 60 as these programs ramp up.

Our Competitive Edge

What Sets Us Apart

01
Machines Built for the Hardest Metals

Our cold forging equipment — including the GFM SX-13 radial forge and Fenn rotary swagers — is selected specifically for the highest-strength austenitic alloys. Competitors learned the hard way that standard tooling can't handle these materials.

02
Certified Mechanical Properties, Not Estimates

We sell by strength level with real, certified mechanical numbers. Engineers can spec our material with confidence — tensile, yield, hardness, and elongation on every heat. That's something generic suppliers simply cannot offer.

03
Proprietary Cold Work Recipes

Achieving a consistent strength level requires knowing exactly how much reduction each diameter needs. That knowledge — hard-won through experience — is our IP. Each level has its own precisely tuned recipe, delivering repeatability batch after batch.

04
Delivery & Service, Not Just Price

Annealed bar is a commodity. Our advantage is what we do to it — and how reliably we deliver it. We stock annealed material for fast turns and take production orders for cold worked specifications with clear lead times.

05
Automation Eliminates Human Error

Our production process relies on automated precision machinery. Human inconsistency is designed out of the workflow, meaning every bar meets the same specification — from the first piece to the thousandth.

06
Domestic Source for Critical Supply Chains

As defense and aerospace programs increasingly require domestic sourcing, Space Alloys USA stands ready as an Indiana-based manufacturer of record for high-strength Nitronic 60 and superalloy round bar.

Request a Quote

Whether you need annealed stock for immediate use or cold worked bar to a certified strength level, we're ready to discuss your application. Provide your diameter, length, alloy, and required mechanical properties and we'll respond promptly.

Email Us for a Quote
Sales Manager

Dan McMahon

Dan.McMahon@SpaceAlloysUSA.com
Sales Phone
765-283-9812
General Inquiries
info@SpaceAlloysUSA.com
Phone
765-631-9771
David Kirchner · Owner
David.Kirchner@SpaceAlloysUSA.com
Address

1985 E 500 N
Windfall, IN 46076